無錫永興機械制造有限公司新廠現座落在無錫著名風景名勝靈山大佛相距十多公里的胡埭經濟工業園，占地十五畝，建筑面積一萬二千平米，員工總人數一百二十五人。是制造各種渦輪增壓器壓氣機葉輪的專業化生產企業。數十年來，永興人始終堅持“質量第一，追求卓越，光大雙盈品牌；用戶至上，優質服務，塑造永興形象”的質量方針，鍥而不舍的致力于產品質量的提高。
永興新廠規劃有鑄造鋁葉輪毛坯生產車間，鑄造鋁葉輪成品金加工車間及全銑削鋁葉輪車間。
鑄造鋁葉輪車間占地7000平米，規劃有生產線4條，設計生產能力年產400萬只。永興除了采用進口加拿大的力拓鋁作為澆鑄毛坯鋁葉輪的原材料，還引進使用德國產光譜儀和熱分析儀來實現爐前的過程控制以保證鋁液質量達標后再投入生產。
在工藝手段上，占永興員工隊伍總人數13%的技改隊伍(其中高級工程師2人，工程師4人，技師3人，技工6人)，力挺著永興的工程工藝和技術層面上的系統持續改進?，F在，全永興自我設計自我制作的半自動多工位多功能壓葉輪石膏模轉盤生產線及擺動式多工位多功能低壓及抽真空壓葉輪澆鑄機通過幾年的研制已在我永興新廠下線運行?？梢宰院赖卣f，當您走進永興新廠的葉輪鑄造車間，進入您眼簾的工藝裝備大都是永興人的自我武裝---永興制造!
永興制造的設備經濟高效地制造出為眾多客戶所歡迎的性價比最優的增壓器壓葉輪!
除壓葉輪生產制作石膏模和澆鑄葉輪二道關鍵工序，其他輔助工序永興同樣自我武裝了經濟合理環保的自動半自動設備。石膏模殼的破碎是在消音吸塵的空間里進行，破碎下來的廢石膏直接落到地下室由皮帶輸送到車間外廢料斗里轉運出去。工件則會在半自動多工位的專用設備上被割鼻頭去毛刺。永興唯一遺憾的是對葉輪的外觀檢驗還是以人力為主的檢驗方式，用電子眼睛代替人眼正是永興必須解決的課題，亟待永興人努力去實現!
我們通過多年的實驗，得到的論證結果是圓形的井式鋁合金固融爐比方形的脫底式鋁合金固融爐更容易控制爐內溫度的均勻一致，滿載工作溫差僅在三度以內，從而更適合鋁合金家族成員的鋁制壓葉輪的固融處理，它能讓鋁葉輪的固融過程更充份到位。
永興采用了自動干噴砂和自動水噴砂二種工藝手段來對葉輪表面進行處理，以適應不同的產品要求。
永興采用的全自動的無損熒光探傷設備，實現了多快好省的目標，既提高了產能，又節約了人員，更有效地防止了葉輪由鑄造缺陷導致的失效隱患。
探傷后的葉輪再經過一次目檢，鑄造壓葉輪的毛坯生產線已完成。完成后的毛坯可以直接打包入庫轉發給各用戶單位，也可以按照客戶的要求機加完成后再行出廠。機加車間占地制九百平米，我們使用的臺灣產奧柯瑪車床和德國產動平衡機以及日本產三座標測量儀同樣能保證機加出性價比最優的成品壓葉輪!
鑄有永興標志的壓葉輪將帶著永興人賦予的使命被裝入國內外各種乘用車、商用車和工程機械，實現永興人為社會為時代服務的宗旨!
然而，永興人的理想并非到此為止，永興人已著手嘗試全銑削葉輪的工藝，第一臺德國產的五軸銑已在安裝調試，雖然這臺設備主要是為制作葉輪模具服務，但在積累一定操作經驗后，永興預留的三千平米場地將會引進更高端有效的五軸銑加工設備，為汽油發動機增壓器提供同樣是性價比最優的商品葉輪!
極佳的市場極佳的機遇造成有極佳的前景，公司在爭創國際一流的過程中，不僅注重硬件的配備，同時更注重管理水平的提高。在原有ISO9001：2000質量管理體系認證的基礎上，于2007年11月通過了ISO/TS16949：2002QMS認證注冊并一直保持認證資質，并持續改進于2010年11月又通過了ISO/TS16949：2009標準的注冊再認證。目前正積極推行GB/T24001：2004《環境管理體系要求及使用指南》和GB/T28001-2011《職業健康安全管理體系規范》，擬在2015年獲得注冊認證證書。公司的管理水平已逐步與歐美先進管理水平接軌。公司將采用先進國際管理理念和方法，以及國際先進的葉輪制造工藝技術和設備，進一步提升公司管理水平和產品的質量，并持續改進，以滿足和超越客戶日益增長的需求和期望。
公司追求品質，追求卓越，確保信譽，堅信“雙盈（雙贏）”，致力與所有相關方共創輝煌！
Wuxi Yongxing Machinery Co., Ltd new plant is located in Hudai economic industrial park, which is more than ten kilometres far away from Wuxi famous scenery Lingshan Buddha. New plant’s area of structure is 12000 square metres and have 125 employees. It is a professional manufacturer of turbocharger compressor wheel. Over years, yongxing people always insist on the quality principle of ”Quality first, pursuit excellence and carry forward winwin brand; Customer first, best service and establish yongxing image”and persist on the improvement of product quality.
New plant develop new casting aluminum workshop, impeller products metal processing workshop and milling impeller workshop.
New casting aluminum workshop cover an area of 7000 square meters with 4 production lines. Its production capability is 4 million pieces per year. Yongxing take Rio Tinto aluminum from Canada for raw material and use spectrograph and heat analyzer made in Germany to ensure the quality of aluminum liquid.
New plant has a technical team which is accounts for 13% of yongxing total stuff (senior engineer 2 persons, engineer 4 persons, technologist 3 persons and mechanic 6 persons), the team supports the continuous improvement of yongxing’s engineer process and technology system. Now, a semi-automatic multistation and multifunction plaster mold turntable production line and swing multistation and multifunction low pressure vacuumize impeller casting machine has put into use after several years’s study, which are designed and constructed all by yongxing itself. We can say proudly that when you walk into new plant casting workshop, what you can see are mostly self-armament of yongxing, that is called Yongxing Manufacture!
Yongxing’s facility can produce superior cost performance and welcomed compressor wheels economically and effectively!
Besides, other assist processes use automatic and semi-automatic equipments equally. Plaster mold smashing is done in a room which is sound-proof and dust collection, plaster waste drop to basement and be carried to dust car to outside. Work pieces will be cut noses and burring in dedicated device. The only regret of yongxing is that the appearance inspection of impellers can only be manual, use electron eyes to take place human eyes is a big task need to be implemented.
After years of test, we found that rounded well type aluminum melting furnace is easier to control furnace temperature be uniformity than squared bottom type aluminum melting furnace, its full load work temperature difference is only within 3 degrees Celsius, it can make melting more sufficient and more fit for aluminum impeller melting.
Yongxing use automatic dry sandblasting and automatic water spray sandblasting to process impeller surface to satisfy different product requirements.
Yongxing’s automatic undamaged flurescent penetrant inspection facility can improve capability and save personnel, prevent failure risk caused by casting defects.
After visual inspection, impeller workblank production is completed. Then they are packaged and sent to our customers or can be machined according to customer’s requirement. Machining workshop is 900 square metres and we use aucma lathe made in Taiwan, dynamic balancer made in Germany and CMM made in Japan to ensure superior cost performance products.
Impellers with yongxing mark will be put into PV, CV and engineering machine at home and abroad, realizing the aim of serve for society and age of yongxing!
However, yongxing’s dream never stops. Yongxing has tried milling process, first five-axis machining center made in Germany has installed. This equipment is used for molding but after operation experience, we will introduce more effective five-axis machining machine in yongxing 3000 square meters site.
Best market and best chance can create best prospect. We pay attention to facilities and management level. At the basis of ISO9001：2000 quality management system cerification, we got ISO/TS16949:2002 Quality management system cetification in 11, 2007 and got ISO/TS16949:2009 re-certificated in 11, 2010. We now carry out GB/T24001：2004” Environmental management system requirements and guidelines” and GB/T28001-2011” Occupational health and safety management system specification” and will got certificated in 2015. Our management level is connecting with Europe advanced management level. We will use international management ideas and methods and advanced impeller process technology and facility to improve our management level and product quality, and we will continue improve to satisfy increasing demands of customers.
Yongxing persue quality and excellence, ensure reputation, insist on “win win” and devote ourselves to own success with all the related parties!
Address: No.10-10, Xiahe Road,Hudai town,Binhu District,Wuxi,Jiang su,China
Tel/Fax: 0510-85766716 85760596
Director: Yong’an Zhang
General manager: Lixue Zhang